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Production case study · Nick Cerutti

Production emergency: containing a $40K/day agent cost explosion

Projected $40K+/day burn contained within 72 hours. No recurrence reported during the engagement.

Late-stage platform, production multi-agent system. Incident response · priced after triage.

Context and scope

The $40K/day figure is a projected run-rate, not a claim that a full day of that spend was invoiced. This write-up describes one production incident and the controls shipped during the response.

A multi-agent pipeline in production began spending at a rate projected to exceed $40K per day — a $1.2M/month run-rate if left uncorrected — with no per-session budget controls and no circuit breaking at the tool-call layer.

What shipped

  • Led triage and spend attribution first: per-agent, per-model, and per-tool cost mapping before touching the live system.
  • Shipped circuit breakers at the tool-call layer with per-agent and per-tool thresholds.
  • Enforced per-session spend caps, keyed to task type, at runtime.
  • Deployed retrospective governance: deterministic policy validation on every tool call, so spend is blocked before execution rather than reviewed after the bill lands.

Outcomes

  • Projected $40K+/day burn contained within 72 hours of engagement start.
  • No recurrence reported during the engagement.
  • The same controls shipped into the client's standard deployment path.
Sources and scope

author reported · Reviewed 2026-09-22

Client outcomes. Most client identities and raw operational records are not public; Softograph is named, and the remaining clients stay anonymous. $200K/year is aggregate savings across engagements. $40K/day was projected exposure; 72 hours describes that incident.

What to check in your system

A cost dashboard can explain yesterday's bill. Runtime limits address a different problem: stopping an agent or tool call before it exceeds an agreed budget. The incident work combined attribution with enforcement, then put those controls on the normal deployment path.

  • Can you attribute spend to the agent, model and tool involved?
  • What stops a session from retrying indefinitely?
  • Are those limits part of the standard deployment, or an incident-only patch?
Start with the agent burn calculator

Stack: AWS Bedrock · AgentCore · policy-as-code tool-call validation

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